New Look 6446: Sewing Fail

New Look sewing pattern 6446. Jumpsuit romper for adults.

Sewing is a journey. Whether you've been sewing for a few months or decades. As sewists, we are constantly learning. We have ups and downs. Recently I took a jump and disregarded a golden sewing rule. Yep, I had a sewing fail. I've been sewing for over 20 years and you would think with that many years under my belt, I'd be a super pro. Nope, not the case. 

I started with a pattern I've made before. The fit is good but, I went rogue! I used knit fabric for a woven pattern. And the outcome was, well, all kinds of wrong. Here's why you stick with the fabric that the pattern recommends. 

New Look sewing pattern 6446. Jumpsuit romper for adults.

Choose your fabric wisely. When you pick a sewing pattern, the envelope gives you lots of important information. Do not ignore it. Read the fabric recommendations and stick with them, for the most part. I made my first New Look 6446 pattern back in 2020 with a stretch cotton sateen. It turned out beautifully. I wear it all the time and love the fit. I wanted to make another one and figured since the last one turned out, I could use knit fabric for a second one. It would be the ultimate cozy secret pajamas. I was wrong!

New Look sewing pattern 6446. Jumpsuit romper for adults.


I followed the directions to the T. I even followed the layout instructions after I had made a mental note of my directional fabric. The back legs ended up getting cut upside down. Womp womp. Nevertheless, I carried on.

Sewed the darts on the front and back bodice pieces. 

Added the interfacing to the top piece. At this point, I started to realize I had chosen the wrong fabric. the knit didn't like being sewn in this direction. But, I kept going. 

The pocket bags sewed up nicely. This pattern has such nice roomy pockets. I love it!

New Look sewing pattern 6446. Jumpsuit romper for adults.

Legs are sewn together.

Pant legs went together easily. I realized I sewed them with upside-down fabric afterward. So far, the only wonky part is the bodice.

New Look sewing pattern 6446. Jumpsuit romper for adults.

Sewed up the crotch seam. I was getting excited because it was coming together nicely.

New Look sewing pattern 6446. Jumpsuit romper for adults.


Pinned the bodice piece to the legs at the waist and sewed. I did notice a little stretching at this seam but thought it was no biggy. Secret pajamas remember!? This is going to be so cozy!

New Look sewing pattern 6446. Jumpsuit romper for adults.

Next up was the invisible zipper. I love sewing these. It feels so wrong the way they go in, but it looks so right after they're in. I buy mine in bulk, so it was either black or white. I chose black, but wish I used a white one. Ah well. 

New Look sewing pattern 6446. Jumpsuit romper for adults.

I didn't take photos of the lining, but it's the same as the bodice. It was all stretched out. I attached the shoulder straps and hemmed the legs. 

I tried it on and it fit. It fits with tons of extra room! Not good. It's not a baggy-style jumpsuit. It's supposed to be more form fitting. Ack!! 

Where I Went Wrong

  • I chose knit fabric for a woven pattern. Not smart. The amount of ease and sewing pieces were created for a nonstretch fabric. When I made my first one, the fabric had a slight stretch but, wasn't knit. Lesson learned. 

  • I laid my fabric out with the direction in mind, but then left my brain in the kitchen and placed the pattern upside down. So, my back pant legs are upside down. Face-palm, lesson learned.

  • The rippled top piece was interfaced with stretch interfacing. Not sure if this was a good or bad move. I think it was a bad move perhaps? I also think I should have made the lining with a woven fabric. It would have acted as a stabilizer to keep the knit fabric from stretching out. 

Fixables

  • Armhole sagging, gapping, bagging. I will unpick the waist seam and take a "dart" out of each side seam. This will hopefully eliminate the baggy armholes.

  • I'll take in the waist seam a bit too, it's on the too big side.

A Positive Side

I learned my lesson on fabric choice. I thought I'd be able to get away with using a different fabric, but learned that I, in fact, cannot. I'm glad it was a silly mistake that I can fix. I still love the jumpsuit and plan on wearing it for three seasons. It's super comfortable and looks cute. The upside-down fabric on the backside doesn't bother me as much. The print is small enough that nobody will even notice. 

New Look sewing pattern 6446. Jumpsuit romper for adults. Sewing fail

Itโ€™s a wonky green thing, but I wear it often. Itโ€™s another secret pajama outfit!

What's your most recent sewing fail? Or sewing win!? Let's celebrate both today!! Comment below. 

Happy sewing!
Annette

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